The Application Of Refractories In The Glass Industry

Friday, 25th September 2015

Refractories are the main materials used in the glass furnaces and have big influence on the service life of glass furnaces, the quality of glass, the energy consumption and the cost. The development of the manufacturing technology of glass greatly depends on the the development of refractory technology and improvement of the quality of refractories.

Glass is melt at more than 1600℃, so the refractories will suffer from corrosion during the manufacturing process. The corrosion resistance performance and corrosion rate of refractories determines the service life of glass furnaces. The larger the scale of glass furnaces is, the bigger the production capacity is. The quality and accuracy of refractories has direct influence on the scale of glass furnaces. The application of the oxygen-fuel technology and reduced pressure technology depends on the performance of refractories, since those technologies increase the concentration of alkali vapor and water vapor, make the refractories more serious and have more demanding performance on the performance of refractories. Since the corrosion of refractories can also cause glass defects such as stones, bubbles and stripes, the corrosion resistance performance has a big influence on the quality of glass.

According to the types of glass produced, the size and structure of furnaces, the quality of glass required and the production capacity, different refractories are selected. So far, refractories for the glass industry, especially the float glass furnaces, include fused cast refractories, silica bricks and magnesia refractories.

Fused Cast Refractories

Fused cast refractories are refractories made by melting the raw materials and then casting the melt into a mold. Fused cast refractories for glass furnaces mainly include fused cast AZS, fused cast alumina block and fused cast high zirconia block. Fused cast AZS and fused cast alumina block are the main refractories used in float glass furnaces, Electronic glass furnaces, household glass furnaces, and pharmaceutical glass furnaces. Besides glass contact areas, they are also used in demanding areas such as the beast wall and the crown.

Silica brick

Silica brick is a traditional refractory used in glass furnaces, especially in the crown and superstructure. The quality of glass furnaces will affect the normal operation and service life of glass furnaces.

Magnesia refractories

Magnesia refractories are alkali refractories, including fused cast magnesia brick, high pure magnesia brick, direct bonded magnesia chrome brick and magnesia zircon brick. Magnesia refractories are mainly used in the regenerator.

Zhengzhou Sunrise is a refractory material supplier from China, offering high quality refractory materials for glass furnaces, including fused cast AZS block, fused cast alumina block, fused cast high zirconia block, mullite brick, zircon brick, alumina bubble brick, magnesia brick, sillimanite brick, corundum brick, low porosity fireclay brick, high alumina brick, all kinds of glass furnace ramming masses, etc..